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Gul Ahmed
is a network of composite mills which manufacture goods from
yarn to finished products. In order to achieve and maintain
high quality control and to retain strict focus on specialization,
the production units have been decentralized into the following
units:
Operations
Spinning Spinning
Gul Ahmed has
two spinning units. The machinery used in these units is made
in the U.K., Japan, Germany & the U.S.A.
Ring
Spinning
The ring spinning
operation comprises of a total of 103,000 spindles. A wide
range of yarns are produced in these units: 100% cotton from
50 NM for knitting and weaving, up to 135 NM for light weight
dress fabrics. Poly Cotton, Poly viscose and 100% viscose
yarns are also produced from 7 Ne to 100 count.
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Weaving Weaving
The units have
297 conventional looms, 90 sulzer machines and 220 air jet
looms. The air jet looms come from Tsudakoma of Japan. The
latest installation of air jet looms operate in a new custom
built weaving facility supported by the most modern yarn preparation
equipment and are comparable with the finest available yarn
preparation equipment anywhere in the world.
These units
produce fine quality lawns, sheetings, twills, drills, dobbies,
satins, and other fancy fabrics with a width of up to 330
cms.
Operations
Pretreatment, Printing, Dyeing, Finishing Pretreatment,
Printing, Dyeing, Finishing
The wet processing
unit is equipped with a wide range of state of the art machines
which gives Gul Ahmed a flexible processing possibility and
an edge over its competitors.
Gul Ahmed has
5 sophisticated rotary printing machines Capable of printing
up to 21 colours on fabrics as wide as 320 cm.
Processing
and Finishing Machinery
- Computerized Colour Kitchen
- Calender
- CAD/CAM System
- Colour Scanner
- Dyeing Range
- Embroidery Machine (20 head
9 colour)
- Film Plotter
- Laser Engraver
- Mercerizing
- Rotary Printing including
21 colour and upto 280 cm width
- Singeing & Desizing
- Stentor
- Sanforizing
- Washing and Drying Range
- Wax Engraver
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The first installation
of a laser engraver, wax engraver, film plotter, colour scanner,
& CAD/CAM system in Pakistan was made at Gul Ahmed. Gul Ahmed
places great emphasis on innovation and implements the latest
technology available. It is dedicated to computerization in
aspects of design reproduction.
In
the finishing section, modern stenters are fitted with the most sophisticated
electronic weft straighteners which achieve perfect finishes. Final touch to the
fabrics is given on different calenders according to the requirements of the buyers.
An automated and computerized
colour kitchen enables production of exact colour shades each time from the use
of recipes which are stored in the computer's memory station. Operations
Design & Styling Design
& Styling
Gul Ahmed's
design studios are staffed with experienced artists with capabilities
to meet the most stringent requirements in design and to adapt
to different colourways to meet the requirements of each individual
country. The company also employs leading European designers
who constantly develop new designs for specific geographical
areas. A top French designer works full time for Gul Ahmed
and spends 2 months in Pakistan and 2 months in Paris on a
rotational basis throughout the year. The designing team visits
major international exhibitions to keep abreast of current
market trends.
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Hemming - House Hold Textile Hemming
- House Hold Textile
These units,
equipped with high speed stitching machines and an intensive
labour force, are capable of making all of the different product
size and style requirements of each individual country.
Operations
Quality Control Quality
Control Gul Ahmed
maintains strict quality control and possesses computerized testing for strength
of yarn, density of cloth and fastness of colours. Fully equipped labs are installed
separately in areas of spinning, weaving and wet processing. The
quality control personnel conduct pre-inspection of goods at different stages
to maintain international standards and to ensure customer satisfaction on a regular
basis. Quality Policy
We at Gul Ahmed
Textile Mills want to maintain our position as one of the
finest quality-managed companies capable of meeting the requirements
of our external & internal customers. Our culture stresses
employee participation & innovative technology application
to achieve continuous improvement. Our efforts towards improvement
of our quality system, based on the guidelines of ISO 9000
series of standards is a journey towards excellence.
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